Rotosolver - with High Shear Impeller for Dispersing, Dissolving and Emulsifying in one unit
HD Process supplies the Rotosolver, a top-entry batch mixer engineered for rapid liquid-liquid and solid-liquid dispersion, fast powder wet-out and complete hydration for 100% utilisation of ingredients. Its patented mix head balances shear, particle size reduction and macro-circulation so you get uniform results from top to bottom, even in viscous batches.
Why Rotosolver
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High-intensity shear with full-vessel circulation, shortens blend and hydration times.
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One-piece CIP mix head, no dead zones, fast rinse-out, safer changeovers.
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Hygienic design meets 3-A Sanitary Standard 73-01 and USDA-AMS requirements.
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Single-shaft, obstruction-free tank entry, simplifies cleaning and maintenance.
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All-stainless mix head, shaft, drive and motor available for aggressive chemistries.
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Optional secondary impeller to boost turnover in tall or high-solids tanks.
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Handles viscosities up to 50,000 cP without sacrificing top-to-bottom uniformity.
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Fully dissolves and hydrates powders, minimises fisheyes and agglomerates.
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No wearing parts in the product zone, reduces consumables and downtime.
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Scalable from lab to production, with models up to 100 HP for large kettles.
Positioning vs other technologies
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Low-speed agitators are effective for miscible liquids, but struggle with powder wet-out.
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High-speed saw-tooth dispersers reduce particle size, yet often require long residence time.
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Fixed rotor-stator mixers give very high shear but can limit macro-flow in viscous batches.
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Rotosolver combines strong shear with vigorous circulation, so you achieve fine dispersion and full-tank homogeneity in one pass.
Typical uses
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Dairy and beverage hydration, stabiliser and protein addition.
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Sauces, dressings, condiments and flavour emulsions.
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Nutraceutical slurries, gels and polymer solutions.
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Personal care and specialty chemical dispersions.
Ask us to size a Rotosolver for your vessel volume, target viscosity and required batch time, and to recommend head style and impeller options for your duty.
